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Reducing the costs of process solution production and disposal

Due to the demulsifying effect, the hydrocarbon contaminants float to the surface of the solution and then they are separated using appropriate equipment (skimmer, bypass, overflow, etc.). As the result, the process solution is self-purified and serves up to 5 times longer than conventional analogues. At the same time, Unikleen 200 does not require high temperatures as the conventional product do, which reduces boiling out of the process solutions as well as costs of its heating. The extended service life of the process solution reduces frequency of its disposal providing additional savings.

Ease of disposal

The de-emulsifying effect allows separation of larger volumes of hydrocarbon contaminants from solution, the separated contaminations are disposed separately. Waste process solution is from 10 to 20 times cleaner than conventional solutions, and this allows draining the process solution diluted with water into sewage line in most cases.

Principle of process organization

The wheel pair arrives to the wheel and bearing servicing area, where it is pressed out, then is sent to the jet washing chamber. Washing time and concentration may depend on the equipment state and washing temperature. The most common washout time is from 20 to 30 minutes, and the concentration of solution is from 1% to 3%.

Solutions advantages

— Cost saving up to 80%
— Enhanced cleaning quality
— Enhanced safety of the personnel
— Lower temperatures of the process solution
— Absence of taint and corrosion after washing
— Simplification of the process
— Improving the environmental friendliness of the cleaning process
— Reduced frequency of the process solution disposal

What is important for a cleaning process effectiveness?

How to optimize process?

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Where used

railway

Railway

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