Washing the rail bearings

Cost saving

Due to the demulsifying effect, the hydrocarbon contaminants float to the surface of the solution and then they are separated using appropriate equipment (skimmer, bypass, overflow, etc.). As the result, the process solution is self-purified and serves up to 5 times longer than the conventional analogues. At the same time, Unikleen 200 does not require high temperatures as the conventional product do, which reduces boiling out of the process solutions as well as costs of its heating. The extended service life of the process solution reduces frequency of its disposal providing additional savings.

As a result of the increased cleaning quality, the consumption of cloth, which is used for finishing the bearings after washing, is significantly reduced.

Ease of disposal

The de-emulsifying effect allows separation of larger volumes of hydrocarbon contaminants from solution, the separated contaminations are disposed separately. Waste process solution is from 10 to 20 times cleaner than conventional solutions, and this allows draining the process solution diluted with water into sewage line in most cases.

Principle of process organization

After pressing out the wheel pair, the bearing is loaded into the jet washing chamber. Washing time and concentration may depend on the state of equipment and washing temperature. The most common washout time is from 3 to 5 minutes, and the concentration of solution is from 1% to 2%.

Solutions advantages

– Cost saving up to 80%
– Enhanced cleaning quality
– Enhanced safety of the personnel
– Lower temperatures of the process solution
– Absence of taint and corrosion after washing
– Simplification of the process
– Improving the environmental friendliness of the cleaning process
– Reduced frequency of the process solution disposal

What is important for a cleaning process effectiveness?

How to optimize process?

Recommended Products

Where used

railway

Railway

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